Concept sketching.  We got tons of ideas!

Concept sketching.  We got tons of ideas!

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 We laminate our own cores in house!

We laminate our own cores in house!

 Ian sanding a core to his exact specs!

Ian sanding a core to his exact specs!

 Material stack about to become laminated in to one of our decks.  At least 13 different pieces go in to each deck as it is molded.

Material stack about to become laminated in to one of our decks.  At least 13 different pieces go in to each deck as it is molded.

 Building a deck - layer by layer - one at a time!

Building a deck - layer by layer - one at a time!

 The hands of a craftsman at work!

The hands of a craftsman at work!

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 Moving fast and efficiently through the lay-up process.  Lots to do with the clock always ticking!

Moving fast and efficiently through the lay-up process.  Lots to do with the clock always ticking!

 Wood is good!

Wood is good!

 Puddles!

Puddles!

 The final step in the laminating process - in to the press.  Ready, set, go and do it all over again!

The final step in the laminating process - in to the press.  Ready, set, go and do it all over again!

 After each of the decks come off of the CNC router it takes about an hour of hand finishing to get it to the point its ready to leave the shop.

After each of the decks come off of the CNC router it takes about an hour of hand finishing to get it to the point its ready to leave the shop.

 Not bad for a days work!

Not bad for a days work!